Page 50 - Shawl Weaving Artisan - TT
P. 50

Textile & Handloom                                      Related Theory for Exercise 1.3.28
       Shawl Weaving Artisan - Power Looms and Handlooms

       Jacquards used in weaving

       Objectives: At the end of this lesson you shall be able to
       •  explain jacquard loom
       •  list various types of jacquards used in weaving
       •  explain single lift, single cylinder jacquard its parts and working mechanism.

       Introduction:  The  Jacquard  loom  is  one  of  the    •  Uses a microprocessor and electronic solenoids
       most important inventions  in the weaving  industry.  It   instead of punched cards.
       revolutionized  fabric production  by allowing  complex   •  Can handle thousands of warp threads individually.
       patterns such as brocades, damasks, tapestries, and
       other decorative designs to be woven automatically. The   •  Allows easy pattern change via software programs.
       Jacquard mechanism was invented by Joseph Marie         •  High productivity and flexibility.
       Jacquard of France in 1804.
                                                            A   According to mounting
       A Jacquard loom is a type of weaving loom equipped
       with a Jacquard mechanism, which uses punched cards     •  Single-Lift Single-Cylinder Jacquard
       or electronic control to individually lift and lower warp   -  Each hook controls one warp thread.
       threads for creating complex patterns in woven fabrics.
                                                                  -  Only one movement (lift or down) per hook at
       1   Types  of  jacquard  looms:  Jacquard  looms  are        a time.
          classified based on their mechanism, number of hooks,
          and control system.                                     -  Simple construction but slower.
          A  According to control mechanism                    •  Double-Lift Single-Cylinder Jacquard
            •  Mechanical Jacquard Loom (Fig 1)                   -  Two knives lift alternately; one hook can be
                                                                    lifted in both directions.
            -  Uses punched cards and needles to select warp
               threads.                                           -  Reduces strain on warp and allows higher
                                                                    speed.
            -  Operated mechanically with the help of cams
               and levers.                                     •  Double-Lift Double-Cylinder Jacquard
            -  Suitable for traditional designs and small-scale   -  Two  sets  of  hooks  and  knives  operate
               production.                                          alternatively.

        Fig 1                                                     -  Used  for  high-speed  and  heavy  fabric
                                                                    production.
                                                               •  Cross-Border Jacquard
                                                                  -  Designed to produce border designs separately
                                                                    from the main body of the fabric.
                                                            3   Main parts of jacquard loom: A jacquard machine
                                                               consists of the following main parts:

                                                            Needle:  is one of  the main  part of  a jacquard.  The
                                                            horizontal needle is bent at a point to secure the vertical
                                                            hooks.  Eight  different  bent  position  in  the  needle  will
                                                            be required by an eighth row jacquard  machine. The
       2   Electronic jacquard loom (Fig 2)                 needle head rests with their head on the needle board
                                                            projecting about 4 mm towards the cylinder. At the rear
        Fig 2
                                                            end of the needle is a small helical spring contained in
                                                            the spring-box.
                                                            Spring-box: the rear end of the needle is passed into the
                                                            spring-box and the loop in the needle permits a flat wire
                                                            to be inserted to secure the needle in position. Pressing
                                                            the needle at the head compresses the spring and on
                                                            removal of the pressure the spring pushes the needle
                                                            back to its natural position.



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